Unit Injector

BOSCH CR

Technical condition requirements for removed injection units

1. The injection sprayers may be bent, broken or missing. 2. The injection unit may not be dismantled.3. The manufacturer's number (OE number) on the housing must be legible and comply with the catalogue number. 4. The housing and tightening (fixing) points must not be damaged. 5. The injector must not be heavily corroded or burnt (impairment of structure stability). 6. The injector must not be (or have), e.g. bent, twisted housing, broken pump spring, broken discharge pipe, etc.

Unacceptable examples

Component disassembled, loose screws - unacceptable

Component disassembled, loose screws - unacceptable


Component disassembled, loose spring - unacceptable

Component disassembled, loose spring - unacceptable


Incomplete core - unacceptable

Incomplete core - unacceptable


Incomplete core - unacceptable

Incomplete core - unacceptable


Incomplete core - unacceptable

Incomplete core - unacceptable


Damage to the housing and nut - unacceptable

Damage to the housing and nut - unacceptable


Damage to the spring plate bore, damage to the pump piston cover due to bolt breakage - unacceptable

Damage to the spring plate bore, damage to the pump piston cover due to bolt breakage - unacceptable


Damage to the electrical connection - acceptable

Damage to the electrical connection - acceptable


Damage to the collar and lid - acceptable

Damage to the collar and lid - acceptable


Discoloration due to the use of defective fuel - unacceptable

Discoloration due to the use of defective fuel - unacceptable


Permissible corrosion on the spring plate

Permissible corrosion on the spring plate


Permissible corrosion on the spring

Permissible corrosion on the spring


Permissible Corrosion on Atomizer

Permissible Corrosion on Atomizer


Permissible corrosion on flange and lid

Permissible corrosion on flange and lid


Severe corrosion - unacceptable

Severe corrosion - unacceptable


No atomizer - acceptable; |##| Missing pin at the spring plate - acceptable

No atomizer - acceptable; |##| Missing pin at the spring plate - acceptable


Slight corrosion without loss of material - acceptable

Slight corrosion without loss of material - acceptable


 Mechanical damage. Damaged bolt and steel cover - acceptable

Mechanical damage. Damaged bolt and steel cover - acceptable


Unit Injector for trucks (all below)

Unit Injector for trucks (all below)


No spring - acceptable. |##| Disassembled unit injector - unacceptable

No spring - acceptable. |##| Disassembled unit injector - unacceptable


Damage to the brass cover - unacceptable

Damage to the brass cover - unacceptable